Volute Thickener

DESCRIPTION

The PWTech® Volute Thickener is a fully-automated, virtually maintenance-free unit using the "dewatering drum" design used for the Volute Dewatering Press. The Volute Thickener is perfect for automated sludge wasting from biological processes and thickening prior to storage, digestion, further dewatering, or transport, giving a solids output from 3% to 12%. The unit can be completely automated, uses very little power, and can be run over 30,000 hours between overhauls.

ADVANTAGES
  • Fully automated from start-up to shutdown, allowing 24-hour unattended operation
  • Integrated system, including polymer system, feed pump, flocculation tank, and controls
  • High solids recovery—over 99%—so filtrate may not need to be returned through the entire treatment process
  • Very low power consumption—even the motors on our largest units use less than one horsepower
  • Low maintenance requirements between overhauls
  • Zero wash water requirements under normal operation
  • High-quality construction for long life and low maintenance. We use only stainless steel and engineered plastics, and "sealed-for-life" drive motors in our durable design
HOW IT WORKS
  1. Dilute sludge is dosed with polymer as it enters a flocculation tank.
  2. The sludge is gently mixed in the tank, separating into discrete agglomerations of solids (flocs) and free water, and then overflows into the thickening drums.
  3. Free water is discharged through the gaps in the thickening drum while solids are conveyed along the length of the drum and discharged at the opposite end.
VOLUTE DEWATERING PRESS VS. VOLUTE THICKENER

While both drums are the same size, the drum of the Volute Thickener is made entirely with plastic rings with a constant gap between the moving and fixed rings. The screw is a constant pitch, and there is no end plate. The drum's motor is less highly geared to allow for greater drum speeds. In addition, the piping connections are larger and the flocculation tank is larger to accommodate higher flows.

DESIGN CRITERIA

Flows of up to 400 GPM can be dewatered with a single unit. PWTech offers the Volute Thickener as a complete package, including polymer system, feed pump (if required), flocculation tank, and controls. Several models are available.

Contact PWTech engineers for help with system design.